ADVANTAGES OF CORRUGATED
HEAT EXCHANGER TUBING
1. Higher Heat Transfer Efficiency
The wavy or ridged surface of corrugated tubes increases the available heat transfer surface area and induces controlled turbulence. This disrupts the laminar boundary layer, improving mixing and reducing thermal resistance, which boosts overall heat transfer coefficients.
2. Reduced Fouling
The swirling flow pattern scours the tube wall, delaying fouling by up to 50% and maintaining performance for longer periods. This reduces the need for frequent cleaning and extends operational cycles.
3. Lower Pressure Drop
Turbulence is generated by the corrugations themselves, allowing effective heat transfer at lower initial fluid pressure. This reduces pump power requirements.
4. Compact Design and Lighter Weight
Greater heat exchange per square foot means corrugated exchangers can be up to 30% shorter and require fewer tubes for the same output. This allows a shorter unit to be built, reducing material and construction costs, and saving space for the end user.
6. Reduced Stress
The corrugated wall can flex slightly, absorbing thermal expansion stresses and tolerating larger temperature differences without fatigue cracking.
A Multitude of Applications!
Corrugated tubing has been used successfully in many applications including:
Multistage Distillation Surface Condensers
Pipeline Aftercoolers
Oil Coolers,
DX and Absorption Chillers
Sterilization, Evaporation and Crystallization in the Food, Drink, and Pharmaceutical industries
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